Aerosol Expert for Performance Studies and Regulatory Agency Compliance
Technical Consultant #1809
Expertise
- Aerosol issues (troubleshooting, clogs, leaks, failures) and aerosol performance studies.
- Quality assurance, control and regulatory with experience in manufacturing OTC drug products.
- Communication and compliance with FDA, EPA, CARB.
- Developing new systems capable of tracking location and status of all components, raw materials, and finished goods while product is in operation.
Experience
Undisclosed Company, Quality Regulatory Manager, 2010 - Present
- Manage and oversee daily routines for the Quality Assurance/Control and Regulatory Departments.
- Responsible for systems related to the manufacture of OTC Products which include:
- Creating and executing process validation protocols and issuing associated summary reports.
- Review and approve OTC batch cards and completed production packets.
- Oversee vendor qualification for active ingredients.
- Maintain National Drug Code (NDC) coding system.
- Review and approve all regulatory documents prior to submission to Customers and/or Regulatory Agencies.
- Oversee the facility's equipment qualification and cleaning and sanitization validation programs.
- Direct communication with customers regarding quality and service complaints, new projects and quality issues.
- Responsible for communication with appropriate regulatory agencies. FDA, EPA, CARB.
- Complaint investigation and resolution as well as research and development and/or production aerosol failures or issues.
Sage Quality Systems, Riverside, CA, Quality Systems Consultant, 2009 - 2010
- Onsite consultant for start-up of a liquid filling site in Culver City.
- Day to day duties:
- Purified water system validation.
- Cleaning and sanitization procedures and validation.
- Created master formula and processing instructions.
- Quality Control Laboratory instrumentation set up and calibration.
- Raw material, bulk and finished product specifications.
- Designed a system for standards and retains maintenance for raws, bulk and finished product.
- Performed internal auditing of production packets and subsequent training based on findings.
- Trained quality personnel.
KIK Custom Products, City of Industry, CA, Technical Director, 2005 - 2008
- Approximate out-put of 85 million pieces a year, roughly 60 - 65 million of which were aerosols and 20 - 25 million liquids.
- Managed daily operations for the Quality Assurance/Control, Specification and Regulatory Departments.
- Direct reports include QA Laboratory Manager, Regulatory Manager, Quality Supervisor and Specifications Manager.
- Oversee the facility's quality and GMP programs to insure compliance with regulatory agencies and customer requirements.
- Direct communication with customers regarding quality and service complaints, new projects and quality issues.
- Ensure daily and on-going compliance with all appropriate regulatory agencies. FDA, EPA, CARB.
- Interface with corporate to assist in setting the strategic direction of quality for KIK.
- Participate with and support customer service and sales in responding to and resolving customer complaints.
- Performs final review and approval of all new product specifications prior to production.
- Implemented a Positive Release System in conjunction with the Implementation of a new operating system capable of tracking location and status of all components, raw materials and finished goods.
- Substantial quality systems improvements were implemented.
- Research and development of aerosol failures or issue, conducted aerosol clogging and leakage studies and investigations.
- Proven dynamics of production line for a typical hair spray can be set up so as to produce almost 100% cloggers.
- Implemented quality systems that resulted in a 77 point improvement in the facilities overall P&G audit rating:
- Validation program.
- Self-improvement program.
- Customer learning / complaint investigation.
- Line clearance and set up.
- Calibration program.
Aerosol Services, City of Industry, CA, 1995 - 2005
Analytical Services and Quality Assurance Laboratory Manager, 1998 - 2005
- Implemented new safety policies which resulted in 50% reduction in plant's OSHA safety rating.
- Improved quality of product and efficiency of production by working closely with managers and employees of other departments.
- Implements GMP's through participation as a member of the GMP committee and employee training.
- Revises current SOP's, writes new SOP's, and continuously monitors the adherence to procedures.
- Troubleshoots, investigates, and determines disposition of problematic batches, raw materials, and finished products.
- Maintains daily laboratory operations of employee scheduling, material ordering, and instrumentation operation.
- Generates specifications for company formulated products and refines customer generated specifications.
- Performs customer complaint investigation and technical reporting.
- Responsible for review and approval of test specifications and formulations for new products.
- Responsible for product and process validation.
- Interviews, hires and trains all new employees.
Chemist, 1995 - 1996
- Performed analytical and quantitative tests on raw materials.
- Responsible for testing and releasing batches for production and finished products for shipping.
- Responsible for correcting problems found in batch samples and finished products.
- Effectively communicated with line employees, compounders, and mechanics to produce a quality finished product as identified by the customer.
Neilsen Research Corporation, Medford, OR, Inorganic Supervisor and Chemist, 1996 - 1998
- Conducted all training of inorganic employees.
- Managed daily responsibilities for laboratory analysts.
- Oversaw state mandated quality assurance and quality control protocol.
- Responsible for revising current standard operating procedures and writing new standard operating procedures for inorganic methods.
- Improved overall quality of data by reducing acceptable error on quality control samples.
- Reduced turnaround time of client samples by maximizing available resources.
Chemist Duties
- Responsible for inorganic lab testing.
- Testing methods included IC, Metals by AA (flame and furnace), UV-VIS Spec, and titrimetric methods.
Honors & Publications
Credentials
- 40 Hours ETP Training
- 5 Day P&G QAKE Training
- 3 Day ASQ Internal Quality Auditor Training
Academic and Professional Affiliations
- Safety Committee, Aerosol Services
- Good Manufacturing Committee, Aerosol Services
Education
- B.S. Chemistry, California State Polytechnic University, Pomona, CA