Chemical Consultant Expert in China Chemical Commerce (1508)
Expertise
- Chemical product commerce with China.
- Polyurethanes chemistry - polyurethane flexible foam production based on polyether and polyester polyols.
- Specialty films production by the solvent band casting process.
- Corrosion inhibitor production; specialty chemical production and sales; and production of artificial sweeteners.
- Operations, new product formulating, research and development.
- Plant and chemical process shut down.
- OSHA, EPA and regulatory compliance in chemical plant operations and chemical plant shut down.
- Increased profits after restructuring companies.
Experience
Undisclosed Company, President, Present
PMC Specialties Group, Inc., President
- Buying and selling of specialty chemicals with China.
- Service on establishing manufacturing plants in Asia relating to operations and manufacturing, developing new products, restructuring to increase profitability and implementing control systems (ERP).
- Environmental compliance in chemical manufacturing.
PMC Specialties Group, Inc., President
- Led company in production of chemical intermediates, artificial sweetener (saccharin) and corrosion inhibitors (azoles for yellow metal protection) and water treatment.
- Reorganized personnel and eliminated unprofitable products.
- Moved commodity chemical manufacturing to China after joint ventures were established.
- Production of higher margin products and trained sales on advantages of new product line.
- Implemented ERP system that linked customer service, ordering, inventory, sales, purchasing, manufacturing, supply chain and warehouse management.
- Produced specialty films from PVC, CAB and acrylic polymers by the solvent band casting process. These films are of extremely high quality and clarity.
- Developed a new polymer line that is used for the d_skin DVD protective cover and finish for automotive interior applications.
- Modified the band casting cooling equipment to accept higher oven temperatures and changed the lay down of the polymer on the stainless band.
- Coordinated the sale and removal of assets at PMC chemical plant locations in Illinois, New Jersey, Missouri and Pennsylvania.
- Transferred PMC technology and equipment to each new owner.
- Worked with the sales, production, quality assurance, plant maintenance and management personnel of the new owners to familiarize them with their new acquisition.
- Coordinated the relocation of employees and demolition of some plants. Ensured each vacated site was in compliance with all environmental laws.
- GFC produced slab stock and peeled foams used in industrial applications and comfort cushioning.
- Changed formulations to produce better yields, new product lines and better flame laminating foams of a polyether and polyester polyurethane flexible foam manufacturer.
- Coordinated new product marketing, negotiated better pricing of raw materials, up-dated equipment and improved quality.
- Responsible for the daily operation of a polyurethane liquid component systems plants and warehouses located in Maryland, Arkansas, California, Illinois and Florida.
- Designed and budgeted plant expansion projects.
- Engineered processes for new products and coordinated market development.
- Coordinated manufacturing parameters, demonstration and set-up for the customer to manufacture the product.
- Provided comprehensive evaluations to companies on regulatory infractions.
- Assisted companies to avoid high OSHA fines and lowered the number of workmen compensation claims.
- Presented up-to-date revisions of regulatory and environmental requirements including; permits (operating, air and waste), Toxic Release Inventory (Form R), Tier 1 and 2, RCRA, EPCRA, SARA, DOT and OSHA (hazard communication, bloodborne pathogen, lockout/tagout, respiratory protection, emergency contingency plan and forklift).
- Developed new products and coordinated marketing efforts.
- Authored or co-authored seven patents involving flexible polyurethane foam technology.
- Researched new additives applicable to flexible foams and followed them through production.
- Developed highly flame retardant foam.
- Provided technical assistance to customers and sales.
- Coordinated the development of a female contraceptive sponge with a major woman's hygiene product manufacturer and FDA officials. Interfaced with EPA, OSHA, FDA, DOT, NHTSA, FTA, FAA and other regulatory groups.
Honors & Publications
Academic and Professional Affiliations
- ISO Compliance in U.S.A. and Asia
- Developed seven patents involving flexible polyurethane foam technology
Education
- M.S., Chemistry, Johns Hopkins University, Baltimore, MD
- B.S., Chemistry, Washington College, Chestertown, MD