Consultant in International Pharmaceutical Processing, Production, Manufacturing, Packaging, and Facility Design, Relocation, Startup and Shutdown
Consultant #1164
Expertise
- Senior Production Professional with extensive background in the pharmaceutical and food industries.
- Experience with the planning and startup of new facilities and the shut down or relocation of existing facilities.
- Background includes Industrial Engineering process flow design, plant management, quality assurance and twenty years of international project management.
- Strong knowledge of capital estimating, cGMP analysis, process validation plus experience with Food and Drug Administration (FDA) endorsed integrated management and balanced scorecard metrics reporting.
- Recognized for building high performing, cross-functional teams with strengths in multi-cultural interpersonal communications in European and Latin American markets.
Specific Experience
- Pharmaceutical Manufacturing
- Pharmaceutical Packaging
- Industrial Engineering
- Process Flow Design
- Facility Planning and Startup
- Metrics - Scorecard (and subject topic.)
Experience
Independent Consultant, 2003 - Present
Wyeth Pharmaceuticals, Collegeville, PA, 1989 - 2003
Associate Director Quality Assurance Planning, 2001 - 2003
- Recruited by EVP to write the charter and set up a task force team to create an Integrated Management Report (IMR) combining operational and quality assurance metrics for senior management.
- The IMR was a major company commitment made to the FDA and was completed on time.
- Selected by Senior Management to generate bi-weekly quality assurance and regulatory affairs reports for top management summarizing significant achievements and risks (potential and actual) to existing and new product supply.
Associate Director Quality Assurance Administration, 1998 - 2001
- Developed and managed a program for cost containment at domestic and global quality laboratory sites.
- Directed industrial engineering studies of testing procedures at Quality Control Laboratory sites.
- Saved $5 million per year by providing a forum for cross-fertilization of approaches and new ideas.
- Initiated and managed a computer weighing system that controlled the dispensing of ingredients for drug products.
- Installed and validated computer weighing systems in England, Italy and Mexico.
Associate Director Technical Services, 1993 - 1998
- Managed a program that made assessments of new products and product changes regarding formulas, processes and cGMP requirements to promote efficient and timely implementation at manufacturing sites for the international marketplace.
- Achieved at least one new product entry and five product changes made each year.
Director Manufacturing and Engineering, (Whitehall Laboratories Division of Wyeth), 1989 - 1993
- Developed manufacturing and packaging systems for new and existing facilities.
- Performed start-up of a major tableting operation in Ireland.
- Managed the shutdown of a 200 person manufacturing facility in Germany to combine operations in Ireland and other European sites.
Schering-Plough, Kenilworth, NJ, Industrial Engineer, 1981 - 1989
- Developed manufacturing, packaging and warehouse requirements for new and existing sites.
- Completed new layouts for the Mexico and Panama sites.
- Managed cost reduction programs at assigned global manufacturing sites.
- Achieved $3 million saving each year through cross-fertilization of new ideas between sites.
Sterling Drug, 1969 - 1981
Project Manager, 1977 - 1981
- Developed manufacturing and packaging equipment needs for existing and new facilities.
- Part of a two-man team coordinating the startup of a major parenteral operation in Kansas.
Plant Manager, Glenbrook, CT, 1975 - 1977
- Managed the on-site shutdown of the 300-person Milk of Magnesia facility.
Development Engineer, 1969 - 1975
- Developed packaging and manufacturing sources of new product entries in trial, regional and national markets, interfacing closely with marketing.
General Foods Corporation, (Maxwell House Division), Hoboken, NJ, 1962 - 1969
- Chief Industrial Engineer, 1965 - 1969
- Production Department Head, 1964 - 1965
- Engineer - System Startup, 1963 - 1964
- Development Engineer, 1962 - 1963
- Member of a three-person team responsible for putting on stream a five million dollar automated green coffee handling and storage.
Honors & Publications
- Awarded "Most Creative Package" for Injectable Drugs from Food and Drug Packaging Magazine
- Served on Adjunct Faculty-Industrial Engineering, Management and Safety at FDU.
Education
- MBA Fairleigh Dickinson University, Teaneck, NJ
- B.S. Industrial Engineering, Fairleigh Dickinson University, Teaneck, NJ
