Save Resume #1164

Consultant in International Pharmaceutical Processing, Production, Manufacturing, Packaging, and Facility Design, Relocation, Startup and Shutdown

Consultant #1164


Expertise

  • Senior Production Professional with extensive background in the pharmaceutical and food industries.
  • Experience with the planning and startup of new facilities and the shut down or relocation of existing facilities.
  • Background includes Industrial Engineering process flow design, plant management, quality assurance and twenty years of international project management.
  • Strong knowledge of capital estimating, cGMP analysis, process validation plus experience with Food and Drug Administration (FDA) endorsed integrated management and balanced scorecard metrics reporting.
  • Recognized for building high performing, cross-functional teams with strengths in multi-cultural interpersonal communications in European and Latin American markets.

Specific Experience

  • Pharmaceutical Manufacturing
  • Pharmaceutical Packaging
  • Industrial Engineering
  • Process Flow Design
  • Facility Planning and Startup
  • Metrics - Scorecard (and subject topic.)

Experience

Independent Consultant, 2003 - Present

Wyeth Pharmaceuticals, Collegeville, PA, 1989 - 2003

Associate Director Quality Assurance Planning, 2001 - 2003

  • Recruited by EVP to write the charter and set up a task force team to create an Integrated Management Report (IMR) combining operational and quality assurance metrics for senior management.
  • The IMR was a major company commitment made to the FDA and was completed on time.
  • Selected by Senior Management to generate bi-weekly quality assurance and regulatory affairs reports for top management summarizing significant achievements and risks (potential and actual) to existing and new product supply.

Associate Director Quality Assurance Administration, 1998 - 2001

  • Developed and managed a program for cost containment at domestic and global quality laboratory sites.
  • Directed industrial engineering studies of testing procedures at Quality Control Laboratory sites.
  • Saved $5 million per year by providing a forum for cross-fertilization of approaches and new ideas.
  • Initiated and managed a computer weighing system that controlled the dispensing of ingredients for drug products.
  • Installed and validated computer weighing systems in England, Italy and Mexico.

Associate Director Technical Services, 1993 - 1998

  • Managed a program that made assessments of new products and product changes regarding formulas, processes and cGMP requirements to promote efficient and timely implementation at manufacturing sites for the international marketplace.
  • Achieved at least one new product entry and five product changes made each year.

Director Manufacturing and Engineering, (Whitehall Laboratories Division of Wyeth), 1989 - 1993

  • Developed manufacturing and packaging systems for new and existing facilities.
  • Performed start-up of a major tableting operation in Ireland.
  • Managed the shutdown of a 200 person manufacturing facility in Germany to combine operations in Ireland and other European sites.

Schering-Plough, Kenilworth, NJ, Industrial Engineer, 1981 - 1989

  • Developed manufacturing, packaging and warehouse requirements for new and existing sites.
  • Completed new layouts for the Mexico and Panama sites.
  • Managed cost reduction programs at assigned global manufacturing sites.
  • Achieved $3 million saving each year through cross-fertilization of new ideas between sites.

Sterling Drug, 1969 - 1981

Project Manager, 1977 - 1981

  • Developed manufacturing and packaging equipment needs for existing and new facilities.
  • Part of a two-man team coordinating the startup of a major parenteral operation in Kansas.

Plant Manager, Glenbrook, CT, 1975 - 1977

  • Managed the on-site shutdown of the 300-person Milk of Magnesia facility.

Development Engineer, 1969 - 1975

  • Developed packaging and manufacturing sources of new product entries in trial, regional and national markets, interfacing closely with marketing.

General Foods Corporation, (Maxwell House Division), Hoboken, NJ, 1962 - 1969

  • Chief Industrial Engineer, 1965 - 1969
  • Production Department Head, 1964 - 1965
  • Engineer - System Startup, 1963 - 1964
  • Development Engineer, 1962 - 1963
  • Member of a three-person team responsible for putting on stream a five million dollar automated green coffee handling and storage.

Honors & Publications

  • Awarded "Most Creative Package" for Injectable Drugs from Food and Drug Packaging Magazine
  • Served on Adjunct Faculty-Industrial Engineering, Management and Safety at FDU.

Education

  • MBA Fairleigh Dickinson University, Teaneck, NJ
  • B.S. Industrial Engineering, Fairleigh Dickinson University, Teaneck, NJ

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